Fully Automatic Paver & Block Plant | 35,000 Tiles/Day | 122 HP Mega Plant Pakistan
Some projects don’t just need a machine – they need a production powerhouse. The KM MUGHAL Model P5 Fully Automatic Concrete Paver & Block Plant is Pakistan’s highest-output locally manufactured paver plant, engineered to produce an extraordinary 35,000 rectangle paver tiles per 8-hour shift with its 35-mould forming system and 122 HP (90 KW) heavy-duty engine. Whether you are supplying a government infrastructure contract, running a commercial paver factory, or serving multiple large housing schemes simultaneously, the P5 delivers the scale, consistency, and 24/7 durability that mega-volume production demands. This is the machine that serious industrial operations are built around.
What is the KM MUGHAL Model P5 Plant?
The KM MUGHAL P5 is the most powerful and highest-capacity paver and block making plant in the KM MUGHAL series – and among the highest-capacity locally manufactured plants in Pakistan. It operates as a fully automatic production facility, running its complete production cycle from concrete mixing and colour mixing to tile forming, conveying, and automatic stacking without requiring manual operator intervention during each cycle.
The P5 is built on a heavy-duty platform vibration system driven by 122 HP (90 KW) of industrial power, producing 35 rectangle pavers per cycle at 25–30 seconds per cycle. Its industrial oil cooler and lever-operated hydraulic control valve are engineered specifically for continuous extended-shift operation – making the P5 as capable at the end of a 16-hour run as it is at the start.
Why the P5 Stands Apart: The 35-Mould Advantage
At the heart of the P5’s output advantage is its 35-mould forming capacity – the highest mould count in the KM MUGHAL lineup. Where the P3 produces 15 rectangle pavers per cycle and the P4 produces 24, the P5 delivers 35 pavers in each 25–30 second cycle. Over an 8-hour shift, this compounds into a decisive output lead:
| Model | Moulds/Cycle | Pavers/Cycle | 8-Hr Rectangle Paver Output |
| P3 (Semi-Auto) | 15 | 15 | 15,000 |
| P4 (Fully Auto) | 24 | 24 | 24,000 |
| P5 (Fully Auto – Flagship) | 35 | 35 | 35,000 |
For a factory running six days a week, this mould advantage translates to 60,000 more pavers per week over the P3 – representing a fundamental difference in revenue capacity, not just a specification upgrade.
Complete Technical Specifications – KM MUGHAL P5 Heavy Duty Plant
| Parameter | Specification |
| Machine Type | Fully Automatic Concrete Paver & Block Making Plant |
| Model Series | P5 Heavy Duty Plant |
| Total Power | 122 HP (90 KW) |
| Vibration System | Heavy Duty Platform Vibration |
| Hydraulic System | Lever Operated Control Valve |
| Mixer Machine | Included |
| Colour Mixer | Included |
| Conveyor System | Concrete Conveyor + Colour Conveyor (Dual System) |
| Stacking System | Automatic Wooden Pilot Stacker |
| Cooling System | Industrial Oil Cooler |
| Electrical Panel | Included |
| Power Requirement | Generator: 200 KW Minimum / Transformer: 100 KW Minimum |
| Operation Mode | Fully Automatic |
| Manufacturer / Location | KM MUGHAL – Sanda Khurd, Main Bund Road, Lahore, Pakistan |
Daily Production Capacity – 8-Hour Shift
| Product Type | Moulds / Cycle | Per Cycle Output | Cycle Time | 8-Hour Shift Output |
| Rectangle Pavers | 35 Moulds | 35 Pavers | 25–30 sec | 35,000 Pavers |
| Solid Block (6″x8″x12″) | 15 Moulds | 15 Blocks | 40–45 sec | 15,000 Blocks |
| Kerbstone (6″x12″x14″) | 6 Moulds | 6 Kerbstones | 20–25 sec | 6,000 Kerbstones |
Key Features & Included Equipment – Model P5
| Component | Technical Detail | Business Advantage |
| 35-Mould Forming System | Highest mould count in KM MUGHAL lineup – 35 rectangle pavers per cycle | 35,000 pavers/day output – sufficient for multiple simultaneous project supply |
| 122 HP (90 KW) Heavy-Duty Motor | Maximum compaction force for ultra-dense, high-PSI tile production | Meets NHA, LDA, and government specification requirements for road-grade pavers |
| Heavy-Duty Platform Vibration | Industrial-grade vibration platform for thorough concrete compaction | Every tile produced is uniform in density and strength – zero weak tiles |
| Dual Conveyor System | Separate concrete conveyor and colour conveyor operate simultaneously | Uninterrupted material flow – no production pauses between cycles |
| Colour Mixer Included | Dedicated colour mixing unit integrated into production line | Premium double-layer coloured tiles produced without separate equipment |
| Automatic Wooden Pilot Stacker | Robotic stacking system handles finished tiles automatically | Cuts tile breakage, reduces handling labor, and speeds post-production flow |
| Industrial Oil Cooler | Hydraulic temperature management for extended production runs | 24/7 operation in Pakistan’s hot conditions without overheating or shutdown |
| Lever-Operated Control Valve | Reliable, field-proven hydraulic control system | Simpler maintenance, lower hydraulic failure risk than fully electronic valves |
| Electrical Panel (Included) | Full electrical control panel included with machine | Plug-and-produce setup – no separate panel procurement required |
Who Needs the KM MUGHAL P5 Plant?
The P5 is designed for operators at the highest tier of Pakistan’s concrete products industry. It is the right investment for:
- Government Supply Contractors: Supplying paver tiles and kerbstones for NHA road projects, LDA city development, CDA Islamabad beautification, and CPEC-linked infrastructure corridors requires consistent, high-volume, specification-grade output – exactly what the P5 delivers
- Large Housing Development Companies: Developers of large-scale housing schemes – whether supplying internally or to contractors – need a plant that can keep pace with multi-phase construction timelines across multiple blocks simultaneously
- Industrial Block Factories & Distributors: Running a high-volume paver wholesale operation supplying retailers, construction companies, and projects across multiple cities requires the throughput only a machine like the P5 provides
- Established Block Businesses Scaling Up: Owners of P3 or P4 plants who are consistently running at capacity and losing business due to insufficient output – the P5 is the natural upgrade path
- Mega Infrastructure Investors: Setting up a greenfield construction materials facility intended to be a primary supplier in a region – the P5 is sized to anchor such an operation
Full Model Comparison: P3 vs P4 vs P5 – Choose the Right Plant
| Feature | P3 (Semi-Auto) | P4 (Fully Auto) | P5 (Flagship Auto) |
| Automation Level | Semi-Automatic | Fully Automatic (PLC) | Fully Automatic |
| Rectangle Pavers/Day | 15,000 | 24,000 | 35,000 |
| Solid Blocks/Day | 4,000 | 8,000 | 15,000 |
| Kerbstones/Day | 2,000 | 4,000 | 6,000 |
| Moulds per Cycle | 15 | 24 | 35 |
| Cycle Time | 25–30 sec | 15–20 sec (rect) | 25–30 sec |
| Total Power | 66.5 HP / 49 KW | 107 HP / 80 KW | 122 HP / 90 KW |
| Cement Storage | Manual | 100-Ton Silo (Included) | Mixer Included |
| Aggregate Feeding | Manual / Basic | 3-Bin Auto Hopper | Heavy Duty System |
| Stacker | Manual | Auto Wooden Pilot | Auto Wooden Pilot |
| Oil Cooler | Standard | Industrial | Industrial Heavy-Duty |
| Power Req. | 100 KW Generator | 200 KW Recommended | 200 KW Minimum |
| Best For | Mid-scale tile business | Industrial factory / Gov. projects | Mega projects / Highest-volume supply |
| Investment Level | Mid-range | High / Industrial | Premium / Flagship |
Is the KM MUGHAL P5 the Right Investment?
The P5 is not the entry point – it is the apex. For businesses that have validated demand, secured supply contracts, or are entering the market with a serious industrial mandate, the P5 offers the best per-unit economics at scale:
- 35,000 pavers per shift means the ability to fulfil large government tenders or supply multiple housing schemes from a single plant
- 15,000 solid blocks per day creates a parallel revenue stream – supplying construction companies with structural block material
- Automatic stacker and dual conveyor reduce post-production labor to a minimum – maximizing output per employee
- Heavy-duty oil cooler enables extended or double-shift operation for peak-demand periods – multiplying effective daily output beyond the 8-hour baseline
- At 35 pavers per cycle with a 25–30 second cycle time, the P5 runs at a sustained output rate that no competitor machine in its class can match at this investment level in Pakistan
Frequently Asked Questions – KM MUGHAL P5 Plant
Q1: What is the maximum production capacity of the KM MUGHAL P5?
The P5 produces 35,000 rectangle pavers, 15,000 solid blocks (6″x8″x12″), or 6,000 kerbstones per 8-hour shift depending on the mould type installed.
Q2: How many moulds does the P5 use per cycle?
The P5 uses 35 moulds per cycle for rectangle pavers – the highest mould count in the KM MUGHAL product line. This is the primary driver of its 35,000-paver-per-day output capacity.
Q3: What power does the P5 require?
The P5 requires a minimum 200 KW generator or 100 KW transformer. The machine’s total installed power is 122 HP (90 KW).
Q4: Is the P5 capable of 24/7 continuous operation?
Yes. The P5 is fitted with an industrial oil cooler that manages hydraulic temperature during extended production runs, enabling multi-shift continuous operation even in Pakistan’s high-temperature environment.
Q5: What is the difference between the P4 and P5?
Both are fully automatic plants. The P5 produces 35,000 pavers/day (vs 24,000 for P4), uses 35 moulds per cycle (vs 24 for P4), and runs on 122 HP / 90 KW (vs 107 HP / 80 KW). The P5 also produces 15,000 solid blocks per day vs 8,000 for the P4. The P5 is KM MUGHAL’s flagship capacity plant.
Q6: What products can the P5 produce?
By changing the mould, the P5 produces rectangle pavers, I-shape pavers, uni-blocks, solid blocks, kerbstones, and other concrete products. The colour mixer and dual conveyor system enable premium double-layer coloured tile production.
Q7: How to contact KM MUGHAL for P5 pricing?
KM MUGHAL: Sanda Khurd, Main Bund Road, Lahore, Pakistan. Call: +92 300 887 8807 | WhatsApp: +92 302 042 4940 | Email: info@km-mughal.com
Get a Site Assessment & Quote for the KM MUGHAL P5
The P5 is a flagship industrial investment. Before purchasing, our technical team conducts a full site assessment – reviewing your available space, power infrastructure, production targets, and mould requirements – to ensure the P5 is sized correctly for your operation and that installation proceeds without delay.
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